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Material Handling

Project > Engineering / EPC / Material Handling / Electrical Installation / Control System / Feasibility Studies / Project Development / Processing Plants
KAPULLO COPPER PROJECT
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Green Field
Mawson West
Congo Afrika
N/A
US$ 12,600,000
2014 / 2015
CAPEX, OPEX and Detailed design of the Process Plant, via primary jaw crusher, a secondary cone crusher, ball milling and conventional rougher / cleaner flotation and filtration. Additional Project services included for EPCM support services within an integrated Owner team, as well as subcontract award of the EPC of both E&I and Piping subcontracts.
Project > Engineering / Risk Management / Feasibility Studies / Project Development / Material Handling / Processing Plants
RUNRUNO GOLD / MOLY PROJECT
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Green Field
FCF Mineral plc.
Northern Phillipines
FCF Mineral plc.
US$ 6,500,000
2014 / 2015
Detailed design of a 1.8 Mtpa Crushing / Milling / Gravity / Floatation / CIL / BIOX Process facility and associated Infrastructure. Project services also included for required Risk Management and Constructibility reviews, as well as onsite commissioning and start up.
Project > Engineering / Material Handling / Feasibility Studies / Detailing & Drafting / Project Development
LAMPUNUT Coal Handling Facility
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Feasibility & Detail Design Coal Handling Facilities
BHP BILLITON International
Indonesia
Client Direct Award
US$ Confidential
2015
Detailed Design associated with a 2.5 MMTPA Coking Coal facility Deliverables included;
- Upgrade of Port Facilities
- Fuel Storage Facilities
- Coal Handling Facilities
- Diesel Power Station
- Mine Infrastructure
All carried out in accordance with BHPB standard Engineering practices, cognizant of Indonesian KEPMEN 555 Mining regulations
Project > Engineering / Material Handling / Processing Plants / Detailing & Drafting / Project Development
AGC FLOAT GLASS BATCH PLANT
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Detailed Design of Float Glass Batch Plant
AGC Chemicals
Cikampek, West Java, Indonesia
EME Germany
US$ 190,000
2015
Design of a 700 tpd Float Glass Batch Plant under subcontract to the German Company EME. The Scope of work requires the design in a BIM based 3D model, producing all required engineerng and shop detailing of structural steel and Silos. This project is still current with a completion date in July 2016.

Project > Engineering / Material Handling / Feasibility Studies / Detailing & Drafting / Project Development
HAJU Coal Handling Facility
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Feasibility & Detail Design Coal Handling Facilities
BHP BILLITON International
Indonesia
Client Direct Award
US$ Confidential
2013
Detailed Design associated with a 1 MMTPA Coking Coal facility Deliverables included;
- Barge Loading Wharfs
- Fuel Storage Facilities
- Coal Handling Facilities
- Diesel Power Stations
- Infrastructure Facilities
All carried out in accordance with BHPB fatal risk protocols, Standard Engineering Practices and HSEC requirements.
Project > EPC / Material Handling / Electrical Installation / Control System
SANGDONG TUNGSTEN / MOLY PROJECT
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Brown Field
Woulfe Mining, Canada
South Korea
N/A
US$ 2,600,000
2011 / 2012
Detailed design of a 1.6 Mtpa Materail Handling Plant receiving feed from an underground operation. Design also included for Grinding and Floatation Process facilties and associated Infrastructure. Included for dual GM150 2MVA VVVF drives.
Project > Engineering / Material Handling / Processing Plants / Wash Plants / Electrical Installation
Newlands Coal
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Coal Preparation Plant
Newlands Coal
Queensland Australia
ACT Australia
US$ 3,500,000
1998
Design of a 1100 tph combined Thermal and Coking CHPP Facility under subcontract to Australian Coal Technologies. The Scope of work required building the design in a BIM based 3D model, producing all required shop detailing with co-ordination of fabrication processes. This project is still under operation having been purchased by Xstrata Australia.
Project > Engineering / Risk Management / Material Handling / Marine
BENGALON COAL TERMINAL
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Brown Field
Kaltim Prima Coal
East Kalimantan, Indonesia
N/A
US$ 1,300,000
2011 / 2012
Detailed design of a 9 Mtpa Coal Handling Port upgrade project, inclusive of Coal inloading as well as coal reclaiming systems. Services also included for required Risk Management workshop and Constructability reviews mass Power Station and access roads. through to operational start-up and ongoing training assistance
Project > EPC / Material Handling / Electrical Installation / Control System
KPC OVERLAND CONVEYOR PROJECT
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Brown Field
Kaltim Prima Coal
East Kalimantan, Indonesia
Roberts & Schaefer
US$ 11,600,000
2011 / 2012
Design and Construction of Electrical and SCADA systems associated with a 13 Km Coal transport conveyor, including receiving stockyard stacker and Reclaimer installation. Drive systems included for dual GM150 2MVA VVVF drives.
Project > Control system / Fibre Optic / Material Handling / Engineering / Electrical Installation
Coal Terminal & Ship Load out Facility
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Control System Installation
PT. Arutmin Indonesia
North Pulu Laut, Kalimantan
Client Direct Award
Turnkey, Engineering, Procurement
US$ 360,000.00
2003 - 2004
N/A

 

Automation of Coal Terminal Operations associated with in load (Stacker), out load (Reclaimer) and Ship loading, inclusive of automatic startup and load sharing of Power House generators. In addition the system includes Head Office remote monitoring and control via WAN and Satellite network.
Project > Engineering / Electrical Installation / Fibre Optic / Marine / Material Handling
Indominco Mandiri 8 MTPA Coal Handling and Port Load out
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EPC Electrical & Instrument
Sandwell Canada
Indonesia
Thiess Contractors Indonesia
N/A
US$ 4,620,000
1999

Turnkey Engineering, Procurement and Construction of Electrical & Instrument Systems comprising; 4 Mw Gas Turbine Power Station HMI Control System Instrumentation Calibration & Certification Gas & Fire Detection Emergency Shut Down system High Voltage Reticulation
Project > Control System / Material Handling / Wash Plant
Sangatta Wash Plant
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Coal wash Plant Audit
Kaltim Prima Coal
Indonesia
Client Direct Award
N/A
US$ 375,000
2007
Responsible for completing a value improvement review of existing wash plant with recommendations to management for upgrade to process, thereby maximizing plant capacity and efficiency. All Inline with client contract management & safety standard.

Project > Engineering / Material Handling / Feasibility Studies / Detailing & Drafting
Maruwai Stage 1 - Coal Handling Facility
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Feasibility & Design Study, Coal Handling & Port facilities
BHP BILLITON
Indonesia
Client Direct Award
N/A
US$ Confidential
2007 - 2008
Feasibility Study associated with a 3 MMTPA Coking Coal facility including;
- 2 Barge Loading Wharfs
- 2 Barge Unloading Wharfs
- 1 Fuel Unloading Wharf
- 2 MLtrs Fuel Storage Facilities
- 2 Coal Handling Facilities
- Drawing Format to Microstation DGN Conform all carried in accordance with BHPP fatal risk protocol, Standard Engineering Practices and HSEC requirements.
Project > Electrical Installation / Material Handling / Processing Plants / Instrumentation
Kansanshi 12MMTPA Upgrade - Copper Processing Plant
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EPC Copper Processing Plant
First Quantum Minerals
Zambia - Africa
Client Direct Award
N/A
US$ 60,000,000
2007 - 2008
Upgrade of existing 3MMTPA to 12 MMTPA Copper preparation plan inclusive of :
- Gyratory Crushing Station
- Stockpile and Reclaim conveyors
- Ball and SAG Mills
- Motor Control and Distribution Switch rooms
- Electrical and Instrumentation systems
All erection and Installation crews employed from Indonesia. All fabrication and detail engineering executed from Indonesia.

Project > Feasibility Studies / Material Handling / Wash Plants / Project Development
Maruwai Stage 1 - CPP
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Wash Plant & Coal Handling - Capital Estimate Review
BHP BILLITON International
Indonesia
Client Direct Award
N/A
US$ Confidential
2007
Capital cost estimate review associated with a 450tph Dense Medium preparation plant including :
- Coal Handling System
- Fine ore modules
- Coarse ore module
- Thickener circuit
- Tailing belt press circuit
Project > Engineering / Material Handling / Marine / Electrical Installation / Detailing & Drafting
F.C. Daniel
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Wash Plant & Coal Handling - Capital Estimate Review
BHP BILLITON International
Indonesia
Client Direct Award
N/A
US$ Confidential
2007
Capital cost estimate review associated with a 450tph Dense Medium preparation plant including :
- Coal Handling System
- Fine ore modules
- Coarse ore module
- Thickener circuit
- Tailing belt press circuit
Project > Material Handling / Detailing & Drafting / Processing Plants
Kansanshi Gold Plant
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EPC Gold Processing
First Quantum Minerals
Zambia - Africa
Client Direct Award
N/A
US$ 45,000,000
2006 - 2007
Design of Civil work for the Kansanshi CIP Gold Plant with scope including:
- Tank area
- Reagent area
- Gold room & Elution area
The Above included for a 3D model with production of bending schedules. Structure fabrication executed in Indonesia with export to Zambia.
Project > Engineering / Material Handling / Feasibility Studies / Electrical Installation / Detailing & Drafting
HAJU Coal Handling Facility
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Feasibility & Detail Design Coal Handling Facilities
BHP BILLITON International
Indonesia
Client Direct Award
N/A
US$ Confidential
2007
Feasibility Study & Detailed Design associated with a 1 MMTPA Coking Coal facility Deliverables included;
- 2 Barge Loading Wharfs
- 1 Barge Unloading Wharf
- 2 Fuel Storage Facilities
- 2 Coal Handling Facilities
- 2 Diesel Power Stations
- 2 Camp & Infrastructure Facilities
All carried out in accordance with BHPB fatal risk protocols, Standard Engineering Practices and HSEC requirements.
Project > Engineering / Electrical Installation / Material Handling
PIK - Coal Handling Facility
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EPC Coal Handling Facilities
PT. Perkasa Inakakerta (Bayan Group)
Kalimantan - Indonesia
Client Direct Award
N/A
US$ 880,000
2006-2007
Design, supply, installation and commisioning of the complete Electrical works for PIK Coal Handling Facility. Facility included Crushing 1.6KM overland/water conveyor, barge loader, reclaiming and power generation.
Project > Engineering / Detailing & Drafting / Material Handling
KOGAN CREEK
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750MW Power Station Coal Handling Station
Roberts & Schaefer
Queensland / Australia
Siemens
N/A
US$ 60,000,000
2005-2006
Provision of Engineering, Fabrication and Logistic management services associated with the 1000 tph coal feed system. Document control and co ordination via America, Australia, Indonesia and Germany, through our web based QDMS system. Export to Australia of 1300 tonnes, ready for erection.
Project > Detailing & Drafting / Material Handling
Rapid Growing Project Stacker / Reclaimer Machines Contract
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Drawing Services Material Handling
BHP BILLITON
Western Australia
Krupp Australia
N/A
US$ 20,000
2006
Provision of drawing services to ensure conformance to BHP Billiton Standards. Drawings converted to Micro station and processed through DGN Conform, all carried in accordance with BHPB standard engineering practices.
Project > Control System / Engineering / Electrical Installation / Marine / Material Handling
KFT 1 - HULL388
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Control System Integration Coal Handling
PT. Arutmin Indonesia
North Pulu Laut, Kalimantan
Client Direct Award
Turnkey, Engineering, Procurement & Construction
US$ 360,000
2003 - 2004
N/A
Transshipment of coal from Barges to CAPE size Vessels, via on board conveyor system without load achieved via wireless controlled ship loader. All certification to Class requirement, with stockpile capacity of 65,000 tonnes, capable of producing a homogeneous blend via proportional control of 3 stockpile drag chain feeders. Alternatively the in load system is capable of direct feed to the ship loader via an in load system consisting4 Grab Cranes, each with 32 tonne capacity, with blending from in load hoppers and proportionally controlled belt feeders.
Project > Engineering / Electrical Installation / Detailing / Material Handling / Project Development
Kaltim Prima Coal 12 MTPA Coal Handling Facility
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EPC Coal Handling Systems
Bumi Resources
Indonesia
J/O Roberta & Schaefer USA
N/A
US$ 22,000,000
2004 - 2005
Turnkey EPC associated with new Dump Station, Primary and Secondary crushing, Stockpiling and Automated reclaim blending, interfacing with the existing 13 KM overland conveyor to the port side
Project > Electrical Installation / Engineering / Material Handling / Project Development
Binamitra Coal Handling Facility
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EPC Coal Handling Systems
PT. Adaro Indonesia
Kalimantan - Indonesia
Client Direct Award
Turnkey, Engineering, Procurement & Construction
US$ 3,600,000
2003 - 2004
N/A

 

Engineering procurement and construction of a 3MMTPA coal handling facility located in remote Kalimantan. System included for the following :
- Power Generation & Distribution
- General light and power
- Conveyor System and Barge Load Out
Project > Electrical Installation / Material Handling / Power Generation
Grab Crane Installation
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Paiton Energy Power Station EPC Coal Handling Systems
Paiton Energy
Java - Indonesia
client Direct Award
Turnkey, Engineering, Procurement & Construction
US$ 5,000,000
2004
N/A
Engineering and Installation of 2 off Barge unloading Grab Cranes associated with the Power Station coal in-load system included HV reticulation, Fire alarm and Control Systems.
Project > Control System / Detailing & Drafting / Engineering / Material Handling / Processing Plants / Wash Plants
Adaro Coal - Coal Processing Plant
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Engineering & Construction Coal Processing Plant
ADARO
Indonesia
MBSS (Boot Contract)
N/A
US$ 12,000,000.00
2009 - 2010
Design, fabrication and erection of a 400tph Jig Coal Processing Plant including :
- Development of Wash Data
- Development of Plant Balance
- Ash curve Simulation
- Design of Material Handling System
- Design of Power House
- Erection of Plant
- Commissioning of plant
Project > Feasibility Studies / Material Handling / Processing Plants / Wash Plants
Gunung Bayan Coal - Coal Processing Plant
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Feasibility & Design Study Coal Processing Plant
Bayan Resources
Indonesia
Client Direct Award
N/A
US$ 185,000.00
2008 - 2009
Audit Study associated with a 150 tph dense Media Wash wheel Coal processing plant, to determine why plant balance was producing higher ash coal than specified. Audit determined several areas of process whereby mechanical items of equipment required overhaul & replacement, to ensure high ash content was removed form the fines circuit.
Project > Feasibility Studies / Wash Plants / Processing Plants / Material Handling
SEKAKO COAL - Coal Processing Plant
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Feasibility & Design Study Coal Processing Plant
SMM
Indonesia
Client Direct Award
N/A
US$ 15,000,000.00
2008 - 2009
Feasibility Study associated with a 5 MMTPA Coking Coal Processing Plant including;
- Development of Wash Data
- Development of Plant Balance
- Ash Curve Simulation
- Evaluation of Dense Media & Cyclone Process
- Evaluation of Jig Side Air Process
- Evaluation of Jig Under Air Process
The study was the basis of a Capital cost estimate ensuring a single go forward option

Project > Control System / Detailing & Drafting / Material Handling / Processing Plants / Wash Plants
Hebburn Mine Rehab. Project
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Design Drafting Services Coal Processing Plants
Hunter Enviro Mining
New South Wales
Pasific Coal Technology
N/A
AUD$ 9,500,000.00
2005
This project involved the rehabilitation of the former old collery. Coal is extracted from the former tailings site and processed for sale. Funds from the sale are then used for the rehabilitation of the site This 250tph plant was completed on a design, contract management and commissioning basis. It comprises a Baum jig and cyclones, closed circuit effluent system. The entire operation is highly automated and is centrally controlled by a P.L.C. system.
Project > Detailing & Drafting / Material Handling / Processing Plants / Wash Plants
Beizhouzhuang Coal
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Design Drafting Services Coal Processing Plant
Australian Coal Technologies
China
Australian Coal Technologies
N/A
AUD$ 9,500,000.00
2002
This project involved design drafting of the material handling systems and equipment selections. This 7000tph plant was completed on a design, contract management and commissioning basis. It comprises a Dense Media process. The entire operation is highly automated and is centrally controlled by a P.L.C. system.
Project > Detailing & Drafting / Material Handling / Processing Plants / Wash Plants
Rotowaro Coal
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Design Drafting Services Coal Processing Plant
Coal Corp.
New Zealand
BMCH
N/A
AUD$ 6,500,000.00
1986
This 100tph re-locatable plant was completed for New Zealand States Coal Mines now Coal Corp. On a design, contract management and commissioning basis. It comprises a Baum jig and lines treatment plant. The entire operation is highly automated and is centrally controlled by a P.L.C system. The Rotowaro plant is designed to crush, clean and screen coal which was previously dumped as un-saleable coal. The main feature of the plant is that it can be relocated to any of the Coal Corp mines sites. Relocation is expected to take of the order of 8 days.
Project > Control System / Detailing & Drafting / Material Handling / Processing Plants / Wash Plants
Muswellbrook Coal
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Design Drafting Services Coal Processing Plant
Muswellbrook Coal Co.Ltd
New South Wales
BMCH
N/A
AUD$ 8,500,000.00
1986
This 300tph plant was completed for Muswellbrook Coal Co. Ltd on a design, contract management and commissioning basis. If comprises a Baum jig and a closed circuit effluent system. The entire operation is highly automated and is centrally controlled by a P.L.C. system. The Muswellbrook plant is designed to treat the higher ash coal diverted by the auto ash analyzer as being unsuitable for supply in an unwashed form.
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